Many warehousing and logistics companies choose 2-ton electric forklifts as the core equipment for short-distance handling in the field, which can clearly sort out the operation and maintenance costs of the whole cycle, and help the operator to rationally control the expenditure and extend the service life of the equipment.
Conventional operation and maintenance cost structure of 2-ton electric forklift
Daily consumables loss cost
In the daily use of this type of equipment, the consumables that need to be replaced regularly include power battery-related supporting fluids, brake fluids, hydraulic oils, greases, etc. There are slight differences in the replacement cycle of consumables under different use intensities and different operating environments. This type of expenditure usually accounts for about 30% of the overall operation and maintenance cost, which is an indispensable regular fixed expenditure.
Regular maintenance labor costs
According to the equipment usage specifications, each cumulative operation of a fixed duration should be arranged for professional and technical personnel to complete the whole vehicle inspection, troubleshoot potential failure hazards, and timely adjust the operating parameters of components. This part of the labor expenditure accounts for about 20% of the total cost of operation and maintenance. The charging standards of compliance after-sales channels are relatively uniform and transparent, and there will be no arbitrary charges.
Troubleshooting spare parts cost
When parts are naturally worn out during the operation of the equipment, the cost of replacing the corresponding genuine spare parts usually accounts for about 50% of the total cost of operation and maintenance. Doing a good job in daily maintenance can greatly reduce the additional expenses of this part and avoid the high cost of major component damage.
CPD20 model maintenance cost detailed introduction
Maintenance expenditure in the first warranty stage
The first maintenance of this equipment is usually started after the specified number of hours of operation. The first insurance service of the compliance brand includes basic vehicle inspection, replacement of basic consumables, etc. The overall expenditure is extremely low. Some regular service channels can even provide welfare policies for first insurance related items.
Regular cycle maintenance expenses
After entering the regular use cycle, the standard maintenance items of fixed duration at each interval cover brake system testing, walking mechanism parameter validation, battery operation status investigation, hydraulic system sealing testing, etc. The overall single charge is within the reasonable range of the same tonnage electric forklift, and the expenditure fluctuates very little.
Additional expenses for on-demand maintenance
If the operating environment of the equipment is dusty and the operation intensity exceeds the conventional level, additional customized maintenance items such as motor cleaning and battery balance calibration can be added. The relevant expenses can be flexibly adjusted according to actual needs, and there is no mandatory charging requirement. Overall, as long as the maintenance is completed regularly according to the specifications, the long-term operation and maintenance cost of this 2-ton electric forklift is in a controllable range, which can bring stable handling operation support to the enterprise.
