Against the background of global low-carbon transformation, more manufacturing, logistics and warehousing enterprises are launching forklift fleet renewal projects that replace internal combustion models with electric ones, to meet the emission control requirements of factory areas, reduce long-term operation costs and improve the working environment of frontline operators. A well-planned renewal project can avoid unnecessary cost waste and realize smooth transition of material handling capacity.
The first step of the whole project is to complete full-scale demand investigation. The management team needs to count the service life, daily operation frequency, average load weight and applicable scenarios of all existing forklift equipment, sort out the proportion of special operation scenarios such as cold storage, sloped roads, heavy cargo handling and outdoor open space operation, record the annual fuel cost, maintenance cost and failure downtime of traditional internal combustion forklifts in the past 2 to 3 years, so as to get a clear baseline for subsequent renewal effect evaluation.
The second core step is to complete comprehensive cost and benefit assessment. Instead of only focusing on the initial procurement cost of new equipment, the team shall calculate the long-term operation cost difference between electric forklifts and traditional internal combustion forklifts, including the electricity cost compared with fuel cost, the maintenance cost saved by eliminating internal combustion engine related parts replacement, as well as the policy support that enterprises can apply for in local low-carbon transformation related incentive rules. Reasonable assessment can help enterprises formulate renewal budget within the affordable range.
Enterprises are advised to adopt phased implementation strategy instead of one-time full replacement. They can select the high-frequency short-distance operation area in the warehouse as the pilot scene first, arrange a small number of electric forklifts to operate for 1 to 2 months, complete the operation skill training for operators, test the matching of charging facilities and operation rhythm, summarize feasible experience, and then gradually promote the renewal to other operation scenarios. In this process, the supporting charging piles shall be arranged reasonably, and the charging schedule can be adjusted according to the peak-valley electricity price, to further reduce the electricity cost of the whole fleet.
For enterprises that need professional support in the planning of forklift fleet renewal projects, you can contact Jianshu New Energy, we specialize in BYD electric forklifts, and the consultation email is 17399989919@163.com, we can provide targeted equipment selection suggestions and full-process planning reference according to the actual operation situation of different enterprises.
